<div>I have a 382 #046. My boat came with a large 2 piece SS down tube that affixes to the top of the rudder stock/post above the quadrant and a long SS pipe for the tiller bar.
I used a system in conjunction with a windvane. First, before setting off on my trans-At, I wanted to make sure the thing worked as a tiller in the first place, then as a tiller to windvane configuration. As a tiller, the system provided with the boat is not very dependable ie, you have to leave the captain's locker open to install and employ it, it's really tall and the poles are all loosely fitted. Think about that for a second...you're probably in rough seas that broke your primary steering in the first place, so leaving a cockpit locker open is not so smart, now you've got this loosely assembled thing flopping around - no go. Therefore, I put in a round 4" access panel in the captain seat. I will be installing an 8"because it's too tight. In order for this to work, you need to be able to put in the cotter pin through the rudder stock and the down-tube but you've got the pole going through the seat so it won't lift. I did it so that I can raise the seat just enough to squeeze my arm down there to put in the cotter pin. It works but it's too tight so I'm going to a larger port. Then, I took the top part of the down-tube, the part with the T welded at the top, to a machine shop and had them add an 8" SS "fitted" bored out pipe with the cotter pin holes at the right places. This creates a snug fit of the rudder stock to emergency tiller down-tube. I measured the down-tube to put the tiller at an appropriate height for the helmsman/vane gear. Then I made sure the tiller bar was going to fit and work. I first cut the pole I had down to a proper size as to not interfere with the steering wheel or coaming area and then drilled out some through-holes and added appropriate SS nuts and bolts for the quick assembly for a product that would hold up as good as a primary tiller. I highly recommend nylon nuts. Everything else came apart.Now that I had a proper down-tube, I installed the system with a proper wooden tiller through the T at the top. I epoxied the gaps for a snug fit and through bolted it. The T top to the down-tube was nothing more than a 3" dia. tube welded to the top. I had to "square" it off for the tiller, so I filled it with epoxy - to stop the square peg in a round hole deal. That worked very well. Messy mind you. Otherwise, every time you push-pull the tiller, the constant motion will wear out the hardware...remember that you're constantly moving the tiller as you do your wheel under way, so it needs to "fit".This gave me a proper tiller assy. I reversed it (ie faced it aft)and attached the chain assy from the Aries Windvane to the tiller. This worked for about 1800 miles until one of my crew decided to assist the steering by cranking down on the wheel because the windvane was slow to respond to a yaw in large seas. When she turned the wheel, the forces created were so great, it snapped the wooden tiller at the neck! Thank Neptune she didn't break the quadrant cables or whatever! Wonderful thing to be awaken to when you're off watch and barely into your sleep.I fabricated another tiller bar out of the SS tubing (this was literally right in the middle of the Atlantic between Bermuda and the Azores) which drove us the rest of the way to the Azores. Upon arrival to the Azores, I ordered and attached a proper wheel drum unit for the windvane which alleviated so much stress on the reversed tiller system I had set up. In theory, it was a good idea, but over time it failed because the point of pull on the tiller made the whole tiller assy lean instead of pivot properly.The bottom line is that the tiller supplied with the boat is not sufficient and would not work very well or for very long if it became necessary. I highly recommend taking your boats out and trying it before you make a passage. You'll find it's a pretty shakey system. My modification to the down-tube only cost $75 and I now now for sure that I can steer the boat comfortably with the tiller if need be. I'm glad I went to the trouble of doing this dual purpose system. It's one less thing I need not worry about should a situation arise at sea. I know I've addressed this major safety point. Many boats are abandoned due to breakage of the steering system. Don't be a statistic being towed in or god-forbid some salvage suit.
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