Mitchell S Allen
Active Member
I don't know if this will be relevant to anyone else here, but...
I'm planning on sailing from San Francisco Bay to San Diego and joining the Baja HaHa rally to Cabo San Lucas.
In prepping Sonata, I'm going over all the equipment and so on. When we purchased her she had a lot of safety gear because they'd raced the Pacific Cup.
The GaleRider, 36", was laying on the bottom of the port cockpit locker all these years. So I pulled it out to Inspect it and found the cable which holds it open when deployed seemed broken inside.
I've read about this happening, but upon further inspection and opening the stitching I found the 3/8" galvanized cable intact and fine.
The connection between the two ends had disintegrated to granules. Gone completely.
I considered several ways to re-join. Cable Clamps, to much chafe. I tried to find Nico press sleve without any luck.
What I settled on was a short length of 3/8" id steel tube I had in the shop. Cut it down, deburred, and applied Six-10 epoxy to the cable and tube. Put both ends in and then crimped it with a battery cable crimper. Coated it with galvanized paint and stitched it all back inside.
It should last quite a while. And I'll know how to repair it, if it fails from electrolysis again in the future.
I hope this helps anyone else with the same issue.
Mitchell
I'm planning on sailing from San Francisco Bay to San Diego and joining the Baja HaHa rally to Cabo San Lucas.
In prepping Sonata, I'm going over all the equipment and so on. When we purchased her she had a lot of safety gear because they'd raced the Pacific Cup.
The GaleRider, 36", was laying on the bottom of the port cockpit locker all these years. So I pulled it out to Inspect it and found the cable which holds it open when deployed seemed broken inside.
I've read about this happening, but upon further inspection and opening the stitching I found the 3/8" galvanized cable intact and fine.
The connection between the two ends had disintegrated to granules. Gone completely.
I considered several ways to re-join. Cable Clamps, to much chafe. I tried to find Nico press sleve without any luck.
What I settled on was a short length of 3/8" id steel tube I had in the shop. Cut it down, deburred, and applied Six-10 epoxy to the cable and tube. Put both ends in and then crimped it with a battery cable crimper. Coated it with galvanized paint and stitched it all back inside.
It should last quite a while. And I'll know how to repair it, if it fails from electrolysis again in the future.
I hope this helps anyone else with the same issue.
Mitchell
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